From Detection to Decision: AI at the Heart of Modern Inspection Systems
1. Seeing is No Longer Enough — Understanding is the New Standard
Until now, many printing companies using vision inspection systems have found that performance often depends heavily on the operator’s expertise.
This can lead to missed defects, false detections, or repeated training costs caused by inexperience or negligence.
Today, as label and packaging requirements grow increasingly complex — and with the rising challenge of labor costs and skilled staff shortages — merely “seeing” is no longer sufficient.
Inspection systems must now analyze, judge, and make autonomous decisions, reducing the human burden and operational cost.
That is why LUSTER, a global leader in 100% inspection technology, has placed Artificial Intelligence at the very core of its innovation.
2. Deep Learning: The New Era of Inspection
LUSTER’s flagship solutions — such as LabelHERO and LabelTank — integrate AI algorithms capable of learning the difference between a real defect and an acceptable variation.
Through Deep Learning, LUSTER cameras adapt to every production environment:
- Colors, screens, varnishes, foils, holograms, microtexts…
- Character recognition (OCR), 2D code verification, and complex graphic elements.
AI drastically reduces false rejections, enhances production efficiency, and ensures consistent quality, even on the most creative and demanding designs.
3. Data that Learns
Every inspection generates vast amounts of data — and LUSTER’s AI turns this into actionable insights.
The system continuously transforms information into usable knowledge:
- Trend analysis
- Process drift prediction
- Automatic fine-tuning of machine parameters
This is the foundation of the Smart Factory concept that LUSTER is developing worldwide, together with its exclusive French partner, MachGlobal.
The goal: turning inspection from a simple control tool into a strategic decision-making instrument.
4. AI & Eco-Performance: Intelligent Quality for a Sustainable Future
By reducing waste — rejected rolls, ink overconsumption, and material losses — LUSTER’s AI-powered systems contribute directly to sustainable and eco-efficient production.
Artificial Intelligence is no longer just about performance; it now embodies environmental responsibility, a core valuefor the printing industry of tomorrow.
5. LUSTER & MACHGLOBAL: Local Support, Tailored Solutions
Through MachGlobal, LUSTER’s AI technology benefits from local implementation and end-to-end support in France.
From system integration and live demonstrations to operational training, each deployment is backed by over 30 years of industry expertise, ensuring seamless adoption and full compatibility with existing production lines.
The result: AI solutions that are ready to run — and continuously optimized.
6. LUSTER & MACHGLOBAL: Shared Innovation
Together, LUSTER and MachGlobal bring cutting-edge AI inspection technologies closer to customers in France.
From initial design to installation and training, every project is tailor-made, guided by MachGlobal’s three decades of experience in label and finishing technologies.
Conclusion
Artificial Intelligence doesn’t replace the human eye —
it enhances it, freeing people from repetitive control tasks.
With LUSTER, industrial vision enters a new era —
the era of understanding.
